Powder Coat Vs Spray Paint – In-depth Feedback, Buyer’s Guide, FAQs & More

Getting the right color during your paint job isn’t enough. Making sure the color doesn’t scratch or peel off later is equally important.

With the market saturated with multiple options to color and protect your article, it can be quite difficult to choose between Powder Coating vs Painting. 

So, to help you make the right choice, we will walk you through the differences between powder coating and spray painting.

Chicago Electric Powder Coating Gun

Key Features
  • Cost: Pricey due to complex equipment involved
  • Ease-of-use: May be challenging to use at first
  • Efficiency : Highly efficient as less material is wasted
  • Durability : Tough and long-lasting

Rust-Oleum 327907 American Accents Spray Paint

Key Features
  • Cost: Much more affordable due to simplicity in design
  • Ease-of-use: Easy to use
  • Efficiency : Less efficient since paint wasted during application
  • Durability : Fades and chips off over time

Now that we have seen an overview of the differences between powder coating vs painting, let’s take a closer look at the features, benefits, and drawbacks of each product.

Chicago Electric Powder Coating Gun Review - Efficient and Durable

Powder coating is a method used to achieve a color finish. Using acrylic, polyester, epoxy, and polyurethane as the raw powders combined with heat and electrostatic forces as the driving processes, powder coating gives a thick, smooth finish that is very durable. 

You can powder coat a vast range of surfaces such as metals, plastics, concrete, and more. 

Features of Chicago Electric Powder Coating Gun

  • 120 volts, 10-30 PSI, application gun, and equipment
  • Compatible with all powder coating powders` and supports a wide range of colors 
  • Used to coat metal surfaces such as automotive metals 
  • Provides a thick and consistent finish
  • Comes with a foot switch for ease of use
  • Evenly powder coated and hard finish
  • Application process is fast
  • Very efficient; waste reduced by 95%
  • Eco-friendly
  • Easy to use
  • Can be very costly 
  • Might contain volatile organic compounds

Benefits of Chicago Electric Powder Coating Gun

One of the biggest advantages of powder coating with Chicago Electric Powder Coating Gun is that it provides a tougher coating as compared to conventional liquid paint or spray paint. Not only this, the application process is very quick as you only need one coat of dry process powder paint with this gun. 

Another benefit that this dry powder coating gun offers is a variety of colors that you can choose from compared to liquid paint. Since it allows you to mix the fine coating powder colors beforehand, you can manipulate your shade of choice. 

Unlike spray paints, since very little material is wasted Chicago Electric Powder Coating Gun offers greater efficiency. The dry powder is applied using an electrostatic process for adhesion, allowing maximum powder particles to land on the target surface. 

Moreover, when it comes to the environmental aspect, much toxic painting powder and harmful substances are released into the atmosphere during the application. Unlike in spray painting where VOCs are released into the environment. 

Another advantage of this machine is that no curing process is required; once the paint powder coating is on, it’s on.

Factors to Consider Before you Decide to Buy Chicago Electric Powder Coating Gun


Cost of Gun and Equipment: 

Fine powder coaters are generally expensive, ranging from a few hundred dollars for an amateur level gun to industrial level/professional coaters which cost in the thousands. Chicago Electric Powder Coating Powder Gun is a gun best suited for amateurs and hobbyists so it costs less than $200. 


This powder coater creates a thick, durable protective coat that sticks extremely well to metal. So, you won’t have to worry about easily scratching the paint or the object being afflicted by corrosion.


This machine is very efficient and wastes little powder during the powder coating process. Therefore, it is quite cost-effective.


Though it may be challenging at first, once you are used to this machine, it is very user-friendly and intuitive. You can learn to apply an evenly coated finish on your objects in no time.

What Do the Customers Think?

After our team’s positive experience, we decided to check other users’ opinions. We found that a majority of people had good experiences with the product, especially commending the ease-of-use and the finish quality.

Final Verdict

So, all in all, if you’re a beginner at powder coating or just looking to do it as a side project or hobby, Chicago Electric Powder Coating Gun is a budget-friendly, easy-to-use powder coater. It gives a thick durable finish that is superior to most conventional liquid paints and spray paints.

Rust-Oleum 327907 American Accents Spray Paint Review - Multi-Surface and Smooth Finish

Using high pressure as the main driving force is a fast and convenient finishing technique of adding color as well as protection to a multitude of objects. 

Our chosen spray paint gives an aluminum finish on a vast number of surfaces. Moreover, our team found it is easy to use and gives great coverage.

Features of Rust-Oleum 327907 American Accents Spray Paint

  • Paints effectively on a wide range of surfaces
  • Gives a vivid, metallic aluminum finish
  • Coverage of up to 12 sq ft per can
  • Durable, long-lasting finish
  • Heat-resistant
  • Multi-surface 
  • Easier color matching
  • Easy to use 
  • Excellent coverage
  • Metallic finish
  • Paint may splatter
  • Spray nozzle may clog up
  • Contains volatile organic compounds

Benefits of Rust-Oleum 327907 American Accents Spray Paint

This spray paint adds a metallic shine to your objects. It gives an aluminum finish on a vast number of surfaces. 

It is self-drying. You do not need to put the painted object in an oven of any sort to get the paint to dry.

Another key benefit of this spray paint is that you do not need to apply thick coats to get the desired finish. Thin coats will do the job. This reduces the cost as less paint is required to get the job done.

Of the numerous advantages, affordability and budget-friendliness are something that sets this spray paint apart from powder coating.

Factors to Consider Before you Decide to Buy  Rust-Oleum 327907 American Accents Spray Paint


Type of Finish:

This aerosol paint gives a vibrant, metallic smooth finish that adds a subtle shine to the object you are painting.


This aerosol paint is formulated to be multi-surface. So, it sticks well to numerous surfaces and adds durable, protective coats. It is good against heat specifically due to its two processes of the application.


This spray paint comes with any-angle spray tips that are designed to reduce labor and finger fatigue. Moreover, paint is applied in a simple manner.

What Do the Customers Think?

After our own testing, we looked up on the internet to get an insight into the experiences of other users. The majority of the users had positive experiences with the product. Many users praised the ease of use and the good coverage, with some complaining about faults with the nozzle.

Final Verdict

This spray paint is easy to use and allows you to achieve a smooth, durable finish with thin coats of paint. It sticks well to a wide variety of surfaces, giving you more flexibility and freedom. Because of its excellent adhesion, it removes the need for you to use a primer on a number of certain surfaces.

Powder Coat Vs Spray Paint  - Buyers’ Guide

powder coat vs spray

What factors should I consider before buying a powder coating gun?

Powder coaters vary drastically with the level of use they are intended for. A Professional powder coater costs you upwards of a thousand dollars while amateur/hobbyist level coaters are much less pricey. Therefore, cost and purpose are big factors to consider before buying a powder coater. 

You should also carefully consider the surface you intend to be powder coating since specific powder coaters work on specific surfaces. Next, if you are new to powder coating, you may want to look for a powder coater that is easy to use.

How long do powder coats last?

While this greatly depends on the surface you are powder coating and the environment the object is going to be in, powder coatings do last for a considerably long time. 

Due to their resistance against chemicals, corrosion, weather elements, and high temperatures, powder coats can last upwards of a decade, if applied correctly.

However, before you begin your powder coatings make sure to check if the surface you intend to powder coat is compatible. For example, rubber is not compatible with powder coatings and will melt. 

What factors should I consider before buying spray paint?

You need to look at the surface you intend to paint and make sure your spray paint of choice is compatible. You also need to be wary of the environment the painted object is going to be in; if it is outdoors, chances are you will need durable paint that can withstand the temperature fluctuations and moisture. 

Spray painting is no easy task. So, if you are a beginner and inexperienced, you may be much better off buying a spray paint that focuses on being user-friendly, even if it means spending a little extra. 

Final Verdict

In the end, after a detailed comparison, we feel that there is no clear winner between Powder coating vs Paint spray. Since both of them have their own advantages and excel in different areas.

If you are aiming for a long-lasting, cost-effective painting solution to a limited number of surfaces, you may be better off with powder coating, as it gives a tough, thick finish.

On the other hand, if you want thin, protective finishes on a vast range of surfaces, spray paints may be the better option for you. They are portable and more affordable. 

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